MRP Subcontracting Process

by
Odoo          
v 12.0 Third Party

350.00 €

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Technical name mrp_subcontracting_process
LicenseSee License tab
Websitehttp://linkedin.com/in/openvalue-consulting-472448176
Required Apps Inventory (stock)
Manufacturing (mrp)
Purchase (purchase)
Invoicing (account)
Technical name mrp_subcontracting_process
LicenseSee License tab
Websitehttp://linkedin.com/in/openvalue-consulting-472448176
Required Apps Inventory (stock)
Manufacturing (mrp)
Purchase (purchase)
Invoicing (account)

Subcontracting Process

 

The module MRP Subcontracting supports the end-to-end Subcontracting Process by performing the following steps:

      Subcontracting Bill of Materials to list parts to be assembled externally by the subcontracting vendor; a subcontracting service is required; since all manufacturing activities are performed externally, no routing can be entered

      Lot Master Data can be assigned to a vendor, so it is possible to identify own stock on vendor premises for subcontracting purposes

      Subcontracting Manufacturing Order creation for BOM explosion and managing all subsequent activities; subcontracting MO is identified by a proper operation type and another sequence is assigned to their documents; the subcontracting vendor is required

      Subcontracting MO confirmation for creating automatically Components Transfer Movement from own warehouse to vendor premises and subcontracting Purchase Order to vendor for subcontracting service

      in Goods Transfer movement a vendor lot (lot assigned to the subcontracting vendor) is necessary for any line; in validating it, the stock is moved from initial lot (unassigned) to vendor lot (assigned to the subcontracting vendor)

      Subcontracting MO production declaration for goods receipt of assembled product and consumption of components for subcontracting stock location

 

the following picture provides an overall subcontracting process overview:

 

Main features:

         a virtual location is created for posting goods movements related to lot change in subcontracting goods transfer; in case stock account module has been activated, so perpetual inventory method is used, accounts are necessary

         parts are to be managed by lots only since through lots it is possible to identify own stock on vendor premises

         for creating subcontracting MO automatically for reorder point run or confirmation of sales order in MTO method the route in product master data (I.e. subcontracting route) has to be consistent with automatic BOM determination (through its sequence); therefore, subcontracting route is an alternative procurement route to the buy or manufacturing ones

Prerequisites:

      set the multi-step routes indicator in inventory configuration to activate advanced warehouse settings (path: Inventory/Configuration/Settings)

      set the Lot and Serial Numbers indicator in inventory configuration to activate lot management (path: Inventory/Configuration/Settings)

      set the Storage Locations indicator in inventory configuration (path: Inventory/Configuration/Settings)

 

The following object are automatically created by installing this module:

      a numbering sequence for subcontracting manufacturing orders

      a virtual storage location for subcontracting inventory adjustment related to lot change in performing subcontracting transfer movement

      a stock subcontracting location for each company (by a post_init_hook procedure)

      an operation subcontracting picking type for each warehouse where manufacturing has been activated (by a post_init_hook procedure)

      an subcontracting transfer movement picking type for each warehouse where manufacturing has been activated (by a post_init_hook procedure)

      a subcontracting route with proper rules for implementing subcontracting procurement method for each warehouse where manufacturing has been activated (by a post_init_hook procedure)

      enhancement of MTO route with a roule related to subcontracting stock location for each warehouse where manufacturing has been activated (by a post_init_hook procedure)

 

Subcontracting Bill of Materials


      subcontracting service is required

      check no kit type is allowed

      check no routing can be entered

      check only storable products can be entered as parts

      check only parts managed by lots are allowed

 

Lot Master Data


Subcontracting supplier to distinguish the stock in warehouse from the stock in vendor premises as shown in the following screenshot:


Subcontracting Manufacturing Order


      consistency check between BOM type (normal or subcontracting) and operation type (Manufacturing or Subcontracting)

      check only storable products can be entered as parts

      check only parts managed by lots are allowed

      automatic PO creation

      automatic subcontracting transfer movement creation/update

      check to perform production declaration after having created and confirmed subcontracting PO and perform subcontracting components transfer

 

Subcontracting Components Transfer


      check only storable products can be entered as parts

      check only parts managed by lots are allowed

      check unassigned lot is not assigned to any vendor

      check vendor assigned lot has been assigned to the subcontracting vendor at picking document level

      check vendor lot is mandatory for subcontracting transfer movement only

      two inventory adjustment movements are automatically generated for changing lot from unassigned one to vendor lot

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