Aluminum Cutting Optimizer
by Digital Economics LLC. https://de.com.eg , Eng. Ahmed Nasreldin https://de.com.eg$ 240.64
| Availability |
Odoo Online
Odoo.sh
On Premise
|
| Odoo Apps Dependencies |
•
Inventory (stock)
• Manufacturing (mrp) • Sales (sale_management) • Discuss (mail) • Invoicing (account) |
| Lines of code | 2287 |
| Technical Name |
de_mrp_cutting_planner |
| License | OPL-1 |
| Website | https://de.com.eg |
| Availability |
Odoo Online
Odoo.sh
On Premise
|
| Odoo Apps Dependencies |
•
Inventory (stock)
• Manufacturing (mrp) • Sales (sale_management) • Discuss (mail) • Invoicing (account) |
| Lines of code | 2287 |
| Technical Name |
de_mrp_cutting_planner |
| License | OPL-1 |
| Website | https://de.com.eg |
Aluminum Cutting Optimizer
محسّن قطع الألومنيوم
Sales → Costing → MRP: End-to-end cutting optimization that minimizes material waste, accurately costs quotations, and auto-generates production orders.
Reduce Material Waste
Accurate Quotation Costing
Auto MRP Generation
QR Cutting Sheets
The Problem We Solve | المشكلة التي نحلها
Without This Solution
- Manual cutting calculations on spreadsheets or paper
- 15-25% material waste from unoptimized bar assignments
- Inaccurate quotation pricing based on guesswork
- Disconnected workflow: sales team cannot see production impact
- No traceability from quotation dimensions to shop-floor cuts
- Hours wasted manually creating cutting sheets for each order
With Digital Economics Solution
- Industrial-grade BFD + local search algorithm optimizes automatically
- Typically 5-12% material waste with optimal bar assignments
- Real-time cost calculations based on actual optimized plan
- Seamless Sales → Planning → MRP workflow in Odoo
- Full traceability: SO line → demand → bar → cut → MO
- QR-coded cutting sheets generated in seconds
How It Works | كيف يعمل
Configure Products
Set up raw bars and demand rules
Enter Dimensions
Length/Width on quotation lines
Optimize
One-click bar optimization
Cost & Approve
Review costs and approve plan
Confirm SO
MO created automatically
Print & Cut
QR cutting sheets for shop floor
Who Is This For? | لمن هذا الحل؟
Aluminum Fabricators
Window/door/curtain wall manufacturers who cut aluminum profiles from standard bar stock
Steel & Metal Workshops
Any operation cutting linear profiles (steel bars, PVC extrusions, tubes) to order
Production Planners
Teams that need optimized material planning with accurate costing before order confirmation
Key Features
SO Line Dimension Capture
Sales reps enter Length and Width (mm) directly on quotation lines. Dimensions flow automatically into the cutting plan. Default widths can be pre-configured per profile.
Configurable Demand Rules
Define how each finished product maps to raw bar cuts: fixed length, from SO line length/width, or custom Python formula. Set multipliers, allowances, and rounding per rule.
Industrial Optimization Algorithm
Best-Fit Decreasing (BFD) heuristic + local search refinement. Handles kerf, trim start/end, multiple stock lengths, finish grouping constraints, and bar downsizing. Fully deterministic.
Quotation Costing
Automatic cost computation: material cost (bars used), scrap recovery credit, and cutting overhead (time × workcenter rate). Costs display on the quotation for informed pricing.
Approval Workflow
Configurable thresholds for waste % and total cost. Plans exceeding thresholds require manager approval before SO can be confirmed. Full audit trail with approver and timestamp.
Auto MRP Generation
On SO confirmation, a Manufacturing Order is automatically created from the approved cutting plan with all bars linked. No manual MO creation needed.
QR-Coded Cutting Sheets
Print production-ready cutting sheets per bar: visual bar diagram with proportional cut positions, detailed cut table, QR code linking back to Odoo for paperless tracking.
Offcut & Variance Tracking
Remainders auto-classified as reusable offcuts or scrap. After production, enter actual bars used and waste for variance analysis: estimated vs. actual material consumption.
Raw Material Parameters
| Parameter | Description |
|---|---|
| Stock Bar Lengths | Multiple stock lengths supported (e.g., 6000, 6500, 7000mm) |
| Kerf Width | Material lost per blade cut (mm) |
| Trim Start/End | Unusable ends of each bar (mm) |
| Min Remainder | Threshold to classify leftover as offcut vs. scrap |
| Scrap Value % | Cost recovery percentage for scrap material |
| Cutting Workcenter | MRP workcenter for overhead calculation |
Role-Based Security
Sales User
Enter dimensions, view plans
Costing User
Run optimization, manage rules
Production User
View plans, print cutting sheets
Cutting Manager
Full access, approve plans
Frequently Asked Questions
الأسئلة الشائعة
Why Digital Economics?
لماذا ديجيتال إيكونوميكس؟
Your All-in-One Smart ERP Partner
Gold Partner
Certified Odoo Gold Partner in Egypt
شريك أودو الذهبي في مصر
Projects
Successful International Implementations
مشروع دولي ناجح
Retention
Client Retention for 5+ Years
نسبة الاحتفاظ بالعملاء
Countries
Global Operations Worldwide
عمليات حول العالم
AI-Powered ERP Solutions — Customized to empower businesses with streamlined operations, maximized ROI, and scalable growth.
Release Information
معلومات الإصدار
| Version | 18.0.1.0.1 |
| Release Date | March 2026 |
| License | OPL-1 |
| Author | Digital Economics LLC |
| Category | Manufacturing |
| Odoo Version | 18.0 (Community & Enterprise) |
Changelog v18.0.1.0.1
- Initial release for Odoo 18.0
- Product enablement with full cutting parameters
- SO line dimension capture (Length/Width)
- Configurable demand rules with 4 formula types
- BFD + local search optimization algorithm
- Versioned cutting plans with state machine
- Material costing with scrap recovery and overhead
- Approval workflow with configurable thresholds
- Auto MO generation on SO confirmation
- QR-coded cutting sheets with visual bar diagrams
- Offcut vs. scrap classification
- Variance reporting (estimated vs. actual)
- 4 security roles with multi-company support
- Full Arabic language support (ar_001)
Roadmap
- Offcut reuse from inventory in future cutting plans
- Visual drag-and-drop bar editor for manual adjustments
- Multi-order batch optimization across multiple SOs
- Dashboard with waste analytics and material KPIs
Digital Economics LLC.
Unlock Your Business Growth Potential
ديجيتال إيكونوميكس - أطلق إمكانات نمو أعمالك
Contact Information
Copy any link below and paste in your browser
| Website | de.com.eg |
| support@de.com.eg | |
| wa.me/201509061111 | wa.me/201509071111 | |
| Support Portal | de.com.eg/helpdesk/customer-care-1/knowledgebase |
انسخ أي رابط والصقه في المتصفح أو الواتساب
Digital Economics
Unlock Your Business Growth Potential
Copyright 2025 Digital Economics LLC. All rights reserved.
جميع الحقوق محفوظة 2025 ديجيتال إيكونوميكس
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