Enterprise Resource Planning for Large-Scale Multi-Site Manufacturing

* Multi-branch/plant management with segregated data and access control
* End-to-end procure-to-pay workflow with automated approvals
* Plan-to-produce with MPS, MRP, and capacity planning
* Order-to-cash with ATP/CTP checks
* Quality management with NCR and CAPA workflows
* Enterprise asset management with preventive maintenance
* Real-time inventory and warehouse management
* Financial integration with subledger-to-GL posting
* Business intelligence dashboards and KPIs
* Role-based security with segregation of duties
* Advanced MRP engine with lot sizing and net requirements
* Gantt scheduling and capacity planning
* SCADA/PLC integration for real-time OEE
* Advanced costing (WIP, variance analysis)
* Executive dashboards and supplier scorecards
* Regulatory compliance audit trails and e-signatures

Description

Executive Dashboard – Real‑time KPI cards (Sales Performance, New Leads, Support Tickets, Inventory Status, Shipping Status) with bar and doughnut charts for module performance.

Rough‑Cut Capacity Planning – Tree View – List of capacity plans per work center, showing utilization, shortfall, and available/required capacity.

Rough‑Cut Capacity Planning – Form – Detailed view of a single capacity plan with period, work center, capacity, utilization, and shortfall.

Finite Schedules – Tree View – Overview of finite schedules with work center, start/end dates, allocated hours, and status.

Finite Schedule – Form – Single finite schedule with manufacturing order, operation, allocated hours, and schedule status.

Manufacturing Orders – Tree View – List of all production orders with quantity, status, priority, dates, and efficiency.

Manufacturing Order – Draft – Order header with “Confirm” button; work orders list (empty) with “Add a line”.

Manufacturing Order – Confirmed – Work order appears in “Ready” state; “Start Production” button enabled.

Work Order – Embedded Form – Detailed operation view inside the manufacturing order: work center, operation, sequence, expected/actual hours, yield, and scrap.

Quality Checks – Embedded List – List of quality checks linked to the order, showing check reference, branch, product, type, batch, status, result, inspector, and dates.

Quality Check – Form – Detailed inspection with parameters, specifications, measured values, result, and scheduling/start buttons.

Costs Tab – Manufacturing order cost breakdown: estimated vs actual, variance, efficiency, and cycle time.

Execution Tab – Shop‑floor data collection with yield, scrap, rework, downtime, and labor/machine hours logged in a tree.

Order with Work Order Ready – Work order in “Ready” state; “Start Production” is active; the work order can be started.

Order with Work Order In Progress – After starting, the work order status becomes “In Progress” and “Finish Production” appears.

Validation Error – Cannot finish an order while a work order is still in progress (all work orders must be completed).

Work Order – Standalone Form – Full work order form with operation details, costs, employees, shop floor data, SCADA data, and notes tabs.

Manufacturing Order – Done – Order completed with all work orders done; “Finish Production” button is active.

Work Orders – Embedded Tree – List of work orders inside the manufacturing order, showing reference, order, work center, operation, status, dates, quantities, cost, and employees.

Quality Check with Non‑Conformance – Quality check form showing a linked NCR with disposition and severity.

Non‑Conformance Report (NCR) – Full NCR form with description, severity, disposition, root cause, CAPA, and status workflow.

Execution Page – Manufacturing Order – Detailed execution data: planned/actual yield, scrap, rework, downtime, labor/machine hours, and shop‑floor data entries.

Work Orders – Standalone Tree – List of all work orders with reference, manufacturing order, status, dates, produced quantity, scrap, cost, and assigned employees.

Work Order – Operation Details – Operation type, labor/machine hours, rates, scrap, rework, and yield.

Work Order – Costs – Breakdown of labor, material, overhead, and total actual cost.

Work Order – Chatter – Message log showing status changes (Ready → In Progress → Done) with timestamps and user actions.

Production Schedule – Draft – Schedule form with approve/cancel buttons; forecast/MPS quantities, capacity details, and generated orders.

Production Schedule – Approved – After approval, “Approve” changes to “Start Execution”; status is now “Approved”.

Production Schedule – In Progress – Execution started; status becomes “In Progress”; capacity utilization updated.

Production Schedule – Completed – Schedule completed; actual quantity updated; chatter shows completion message.

Production Schedule – Generated Orders – Linked manufacturing and purchase orders visible in the “Generated Orders” tab.

Shop Floor Data Collection – Tree – List of all shop‑floor entries with timestamp, operator, order, work order, data type, quantities, and notes.

Shop Floor Data Entry – Form – Single entry with order, work order, operator, timestamp, data type, and dynamic fields (quantity, scrap, downtime, etc.).

MES Integration Logs – Tree – Overview of MES events with timestamp, event type, order/work order, status, and error messages.

MES Integration Log – Form – Detailed log with payload, response, status, and error message.

Work Center Dashboard – Tree – Summary of work center performance: total orders, completed, in progress, avg yield, scrap, downtime, and OEE.

Work Center Dashboard – Form – Detailed view for a single work center with all metrics and date range.

Quality Checks – Tree View – List showing Check Reference (QC/2026/00001), Branch (Central Warehouse), Product ([FURN_9666] Table), Check Type (Incoming Material), Batch/Lot Number (123), Status (Passed), Result (Pass), Inspector (Mitchell Admin), Scheduled Date (07/06/2026 16:39:27), Performed Date (07/06/2026 16:52:04).

Quality Check – Full Form – Complete quality check form with Measurements, Non-Conformances, Notes tabs. Shows Branch, Product, Manufacturing Order (MO/2026/00001), Work Order (MO/2026/00001), Batch/Lot Number (123), Serial Number (253).

Non-Conformances – Tree View – List showing NCR Reference (NCR/2026/00001), Branch (Central Warehouse), Product ([FURN_9666] Table), Severity, Status (Closed), Disposition, Responsible (Mitchell Admin), Date Reported (07/06/2026), CAPA Target Date.

Non-Conformance – Form – NCR form with Description (XYZ), Branch (Central Warehouse), Responsible (Mitchell Admin), Product ([FURN_9666] Table), Quality Check (QC/2026/00001), Manufacturing Order (MO/2026/00001), Date Reported (07/06/2026), Date Closed (07/06/2026), Severity, Disposition.

Assets – Tree View – List showing Asset Code (Table 102), Asset Name (New), Branch/Plant (Central Warehouse), Asset Type (Machinery), Model (black), Status (Active), Condition (Good), Purchase Price ($5,000.00), Current Value ($5,013.69), OEE (0%).

Asset – Form – Detailed asset form showing Asset Code (Table102), Branch/Plant (Central Warehouse), Asset Type (Machinery), Condition (Good), Purchase Date (07/08/2026), Purchase Price ($5,000.00), Current Value ($5,013.69), Depreciation Rate (50.00%). Notebook tabs: Maintenance, OEE, Maintenance Records, Child Assets, Notes.

Maintenance Records – Tree – List showing Maintenance Reference, Asset (Table 102), Branch (Central Warehouse), Type (Preventive), Priority (Medium), Status (Draft), Scheduled Date (07/07/2026), Start Date, Finish Date, Total Cost ($0.00).

Maintenance Record – Form (Parts) – Maintenance form showing Asset (Table 102), Scheduled Date (07/07/2026), Branch (Central Warehouse), Type (Preventive), Priority (Medium), Technician (Anita Oliver). Parts Used tab shows Part ([DESK0005] Customizable Desk), Quantity (1.00), Unit Price ($6,560.00), Total Price ($6,560.00).

Maintenance Record – Form (Costs) – Costs tab showing Labor Hours (100.00), Labor Cost ($320.00), Material Cost ($1,000.00), Total Cost ($1,320.00).

Maintenance Record – With Schedule – Same as mn46 with Schedule button showing status bar (Draft/Scheduled/In Progress/Done).

Maintenance Record – Start Maintenance – Shows "Start Maintenance" button after scheduling. Status is "Scheduled".

Maintenance Record – In Progress – Shows "Complete" button. Status changed to "In Progress". Start Date populated (07/06/2026 17:58:29).

Maintenance Record – Done – Completed maintenance with Finish Date (07/06/2026 17:58:54). Status shows "Done".

Customer Agreements – Tree – Shows Agreement Reference (AGR/2026/00001), Customer (Abigail Peterson), Branch/Plant (Central Warehouse), Type (Pricing Agreement), Start Date (07/07/2026), End Date (07/08/2026), Status (Active).

RMA Orders – Tree – Shows RMA Reference, Customer (Gemini Furniture), Original Sales Order (S00024), Request Date, Inspection Result (Passed), Status (Closed).

Customer Agreement – Form – Detail form with Customer (Abigail Peterson), Branch/Plant (Central Warehouse), Type (Pricing Agreement), Start Date (07/07/2026), End Date (07/08/2026), Payment Terms (15 Days), Lead Time (10), Global Discount (10.00%), Currency (USD). Pricing Lines tab shows Product ([FURN_9666] Table), Unit Price ($1,000.00), Min/Max Quantity, Discount.

RMA Order – Draft – RMA in Draft state with "Approve" button. Shows Original Sales Order (S00024), Customer (Gemini Furniture), Branch/Plant (Central Warehouse), RMA Type (Return for Refund), Request Date (07/06/2026), Inspection Result (Pending). RMA Lines show Product ([FURN_9666] Table), Return Quantity (10.00), Unit Price ($6,000.00), Total ($60,000.00).

RMA Order – Approved – After approval, shows "Receive" button. Status changed to "Approved". Chatter shows "Draft → Approved (Status)" and "RMA approved."

RMA Order – Received – After receiving, shows "Inspect" button. Status changed to "Received". Received Date populated. Chatter shows "Approved → Received (Status)" and "RMA received."

RMA Order – Inspected – After inspection, shows "Process" button. Status changed to "Inspected". Chatter shows "Received → Inspected (Status)" and "RMA inspected."

RMA Order – Processed – After processing, shows "Close" button. Status changed to "Processed". Chatter shows "Inspected → Processed (Status)" and "RMA processed."

RMA Order – Closed – Final closed state. Chatter shows "RMA closed." Complete history of all status changes shown.

Sales EDI Transactions – Tree – Shows EDI Reference (S00024), Customer, Sales Order (S00024), Transaction Type (Sales Order Outbound), Direction (Inbound), Format (EDI X12), Status (Sent), Date Sent (07/31/2026 18:00:00), Date Received (07/31/2026 18:00:00).

Sales EDI Transaction – Form – Detail form with EDI Reference (S00024), Customer, Sales Order (S00024), Transaction Type (Sales Order Outbound), Direction (Inbound), Format (EDI X12), Payload, Response, Status (Sent), Error Message, Date Sent (07/07/2026 18:00:00), Date Received (07/31/2026 18:00:00).

Vendor Qualifications – Tree – Shows Vendor (Azure Interior), Certification (Table), Issuing Body, Expiry Date (07/31/2026), Status (Active).

Vendor Qualification – Form – Detail form with Vendor (Azure Interior), Certification (Table), Issuing Body, Issue Date (07/07/2026), Expiry Date (07/31/2026), Status (Active). Shows Attachments section.

Vendor Categories – Tree – Shows Category Name (Table, Table Kit, Bottel), Parent Category, Active status.

Purchase Contracts – Tree – Shows Contract Reference, Vendor (Azure Interior), Branch/Plant (Central Warehouse), Start Date (07/01/2026), End Date (07/17/2026), Status (Draft).

Purchase Contract – Form (Draft) – Detail form with Vendor (Azure Interior), Branch/Plant (Central Warehouse), Contract Type (Blanket Order), Start Date (07/01/2026), End Date (07/17/2026), Payment Terms (Immediate Payment), Lead Time (10), Discount (0.00%), Surcharge (0.00%), Currency (USD). Contract Lines show Product ([FURN_78236] Table Kit), Min Order Qty (50.00), Max Order Qty (0.00), Unit Price ($1,000.00).

Purchase Contract – Active – Shows "Expire" button after activation. Status changed to "Active". Purchase Orders tab shows linked P00012 with Total ($57,500.00), Status (RFQ). Chatter shows "Draft → Active (Status)" and "Contract activated."

ABC Classes – Tree – Shows ABC Classification: A (High Value Items, 70% revenue, 20% volume), B (Medium Value Items, 20% revenue, 30% volume), C (Low Value Items, 10% revenue, 50% volume).

ABC Class – Form – Detail for Class A showing Description (High Value Items), Revenue Contribution (70.00%), Volume Contribution (20.00%), Color Index (10), Active (True).

Inventory Transactions – Tree – List showing Transaction Reference (INV/2026/00001), Branch (Central Warehouse), Transaction Type (Receipt), Product ([FURN_9666] Table), Quantity (10.00), Source Location (Partner), Destination Location (Virtual Locations/Production), Transaction Date (07/06/2026 18:25:15), Status (Done).

Inventory Transaction – Form – Detail form with Branch (Central Warehouse), Transaction Type (Receipt), Product ([FURN_9666] Table), Unit of Measure (Units), Quantity (10.00), Source Location (Partners), Destination Location (Virtual Locations/Production), Transaction Date (07/06/2026 18:25:15), Effective Date (07/06/2026). Costs tab shows Unit Cost ($6,000.00), Total Cost ($60,000.00). Chatter shows status transitions: "Draft → Confirmed → Done".

Executive Dashboard Menu – Business Intelligence module structure.

Finance Menu Structure – Shows Advanced Finance menu with Cost Configurations, Fixed Assets, Cost Variances, Bank Reconciliation, Tax Rules, Multi-Entity Consolidation, Financial Transactions, WIP Valuation, Cost Variance, Budgets.

Master Data Menu Structure – Shows Master Data Management with Change Requests, Quality Rules, Quality Violations, Find Duplicates, Branches/Plants, Audit Trail.

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